12ga,8ga,4ga FH; 585HE/700HE; Big Bores--

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  • hubel458

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    Here is 16ga discarding sabots made from grey ones with other 16ga slugs..
    20 ga factory sabot on left for comparison.

    16sabotother.jpg


    Here is picture of 12ga wads showing good and bad support.

    12goodbad.jpg


    Here are 2 sabots on the right with super heavy tungsten slug. It is 1100gr,
    but tungsten costs ten times what lead costs.

    sabextreme.jpg


    Here is a sabot home defense or close range defense load setup using our
    sabot. It has five flattened 45cal balls in it. Flattened into a fat disc weighing
    145gr each. You'd star crimp it or use card over them and roll crimp. Like
    having a bunch of supersize flat buckshot, only super big.

    sabdefense.jpg


    Here is comparison picture of the 58cal slugs used in our 12ga sabots, with the
    puny slugs used in many other sabots. And we've moved 5500 of the sabots.
    Deer season is coming fast. Maybe time to get loads tested/sighted in is now.

    puny.jpg


    Some more figures. The 24hr Campfire forums is first one, with our 12ga FH thread,
    to get over half million thread views.The HighRoad second.
    TheFiringLine third. AR fourth...Ed
     

    hubel458

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    We have moved few thousand sabots.More here.
    Here is picture of an 8ga wad with tube slug in it, we made.

    8gatube.jpg


    A pallet load of our 585HE cases has arrived in the US
    and will be here in little while. And should be another pallet
    of them this fall. Here is picture of our 585
    with the solid turned CEB bullets in them.

    585ceb.jpg


    Here is some helpful, simple math to help figure out the kinetic energy
    of your loads, just by having bullet weight and speed.
    Just put these multipliers which are used for each speed, on a list
    and multiply by the bullet weight in grains. Fast and easy.Ed

    Speed..Multiplier
    1500------5
    1600------5.7
    1700------6.42
    1800------7.2
    1900------8
    2000------9
    2100------9.8
    2200------10.75
    2300------11.75
    2400------12.8
    2500------13.9
    2600------15
    2700------16.2
    2800------17.4
    2900------18.7
    3000------20
     

    hubel458

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    Here is picture of current 58cal slug options that
    you can get molds for from Lyman,
    Just make sure they are .574" to .577" diameter,
    the best size for the 12ga sabots.


    lyman58.jpg





    A barrel of 585HE cases..Ed


    585delivery.jpg



    Made by Bertram and I tested them to max loads and cases hardly expanded,
    650gr over 3000 fps. The same draws used by him to make high pressure
    Cheytac cases, and to finish mine just uses belted header and cases left
    straight and trimmed longer.He makes tens of thousands Cheytac steady all
    the time now and can make ours steady also when needed.....Ed
     

    hubel458

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    One of our sabot testers with tight barrel, Abolt, with wide lands in
    the barrel, who couldn't do any good at all with our sabot and Alliant Steel
    and one type of slug, had to go to IMR 4759.
    It would twist up the sabot petals. Terrible accuracy.


    My guns have NEF/Sav size barrels and worked fine with Steel as well as 4759.
    Petals open perfect. The Abolt barrel is about .005" smaller than NEF/Sav and
    the lands over twice as wide as the NEF. And has real narrow grooves.
    Guys with Nefs say sabots open fine like ours here.


    He went to different Minie slug and our slow powder loads using
    IMR 4759 powder up to 78-79 gr and finally got down to 2.5" group, I told him
    go to max which is about 80-82 in 3" case.That barrel is like a lot of
    EU made barrels and many are replacement or add on barrels in many slug guns,
    and that is reason why it is so hard to get accuracy across the board in
    sabot shooting in all guns--Takes a lot of work.. Another tester with NEF 12ga using
    Alliant Steel with sabots got good groups like we did here. I tell guys if
    problems occur go to 4759.


    What was happening to sabot petals in the barrel, with the extra tight fit and
    wide lands were petals twisting.. The wide lands were not cutting into the base of
    sabot like in NEF/Sav210 barrels. The twist effect of rifling was on the surface
    of petals, twisting them. It was not getting good hold on the sabot body. The
    4759 starting slower allowed the sabot to get its spin started up to speed
    with the wide land rifling and narrow grooves..It is just the opposite of
    way NEF/Sav 12ga barrels are done. with narrow lands which impress into
    the sabot base the way it is supposed to work..I showed pics above of the
    good rifling marks impressed into our sabots.


    I think after this experimenting run I feel that a lot of accuracy problems
    across the spectrum of barrels are due to barrel differences, and not just
    the differences in factory slugs and/or reloading components.


    Here is pic of bag of our 585 cases with plain head if some need them for
    wildcatting.We have quite a few. Fifteen have 585HE cases now. 585 gun
    building is accelerating. We can get folks going with 100 cases, dies, and soon
    a barrel; and shipping, for 750...Ed


    585plain.jpg
     

    hubel458

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    Here is picture of our 12ga sabots with the marks that the barrel lands made, marked with
    black marker. The one with narrow mark is Savage barrel and one with wide mark is
    an Abolt barrel. And the ones fired in Savage and NEFs with the narrow lands the marks
    impressed into the plastic getting good bite and not twisting the petals. The one from abolt
    he used slower powder for easier start and it open petals ok, without twisting petals like
    the faster powder did for him.


    landmarks.jpg

    ..
    Next is picture showing top edge of sabots. Our sabot on left you roll crimp down over
    the inside of it a little . We have lots of them yet.
    The other factory sabot they crimp real short and sharp
    180 degree crimp down on top of it.


    topedge.jpg



    We see a use for modified 585 application in Indiana deer hunting. Mainly shotgun only, but
    they also allow rifles with over 35cal pistol calibers; and any over 35cal rifle with a case
    1.8" or shorter, usually short wildcats. So we have the the 585 HI... The I is for Indiana.
    Here is picture of it next to the kinda little 500 S&W. 585 HI holds over 80 gr powder.


    Next picture is a Magtech chambered for it. Gets 440gr Minie over 2,100 fps.
    The .585"- .587" Minies of 440gr, 540gr, etc work in it, and they're good deer slugs
    We got other guns with it going into; bolt guns, like in the last picture,
    single shots and checking couple lever actions.
    Might work great in MNs many guys like....Ed


    585hi.jpg



    mt585hi.jpg



    g585hi.jpg
     

    hubel458

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    In above post we compare the top thickness of sabots
    .Here is comparison of the thickness of the sides of two types of
    brass 12ga cases, the RMC turned case and the thinner
    Magtech drawn case. Easy to see you can't size with same dies
    and sometimes you have to use different wads..


    comparemrmc.jpg



    In posts earler in the thread you saw variety of wad columns with
    12ga sabots and here is picture of my favorite wads to go between
    seal and sabot. The white felt ones from BPI. They compress down
    evenly on firing, easy to load, decent price,


    whitefelt.jpg



    You've seen the work on our 585HE posted. Folks ask what case
    I made first ones from and how. Here is a sketch showing the steps
    I used to make the first 585HE from long basic straight Nyati brass.
    The start of the belt step I put on the case where it is thick I do it
    in my case spinner lathe I made. Then case is lubed and run into
    couple swaging/sizing dies and comes out formed into our belted,
    straight sided, 585HE case...... It is really faster getting a big
    run of cases made in a factory.




    belting.jpg



    Shot a 12ga sabot load w/440 gr Minie bullet in smoothbore Rossi
    in 3" case, Going about 1700... .. 4" group 3 shots at 30 yds.
    Gun works fine, shoots nice. Got extra weight in the butt.
    The Minie I used is a semi-round nose. If I had the ones of same length
    with blunt nose, slightly heavier the group size would be smaller as
    they'd be more nose heavy, be like Foster slugs..Ed
     

    hubel458

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    Here is picture of the group improvement a guy had shooting our
    sabots in a real tight barrel. Actually an undersize barrel compared
    to Savage and Nef barrels. Had a wide open group with shotgun
    powder but made it much smaller using much more
    of the slower 4759.


    sabimp.jpg



    There is a guy now in Canada with our sabots for guys there and
    other countries, and as well, he can ship back to here. He plans
    on supplying the .58cal slugs also for the sabots if guys can't get
    them or don't cast their own.......
    Contact is- jeff.a.white at gmail.com
    If things work out for him he plans on getting a bunch
    our 585 cases imported for sales there


    I got some factory 8ga kiln loads, 3 oz lead at 1800 in the long
    barrel falling block. Got box of 25 to see how they compared to
    the loads we set up.Our favorite is 900gr at 2300. in plastic case.


    8gafactory.jpg



    Here is picture of section 585HE case showing 4 pyrodex 54cal,
    60gr equivalent pellets, with a 440 gr Minie bullet.
    Actual powder wt is about 185gr....Goes about 2600.
    Nice cloud of smoke and really bellers out of the slow twist barrel
    barrel we set up for minies.....Top pellet tapered a little and fit
    inside thr hollwbase of the bullet....Ed


    585black.jpg
     

    hubel458

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    Another use for 58cal Minie Bullets would be to setup a 24ga FH.
    Minie bullets cheap to cast and buy. We use the .575-.577" in our
    12ga sabot, and the .585-.587 in my 585HE. And you could use
    577 NE bullets also.


    For those in shotgun only areas there is a way. You can get 2.5"
    Magtech brass cases, but also you can set up a 3" chamber and use
    577NE 3" brass. Grafs shows some under 4 bucks each. Cheaper
    than getting them made. And if you set up chamber with shotgun style
    forcing cone you could shoot shorter Magtech as well as plastic cases.
    Reason to use 577 cases, they are stronger solid head, last forever,
    and can be run higher pressures and still last forever.
    You can get barrels, 58cal at Green Mtn I think. .We got some also.


    AND the first batch 585 barrels from McGowen has got here, more
    will be built.They are the regular 1 to 20 twist barrels, and we have 14
    that are profiled and polished, and 3 others that are straight blanks,
    1 to 20 twist. And 6 slow twist barrel blanks for guys doing mainly
    Minie bullet guns, and bunch smoothbore blanks...Pictures soon.


    Here are couple pictures of a 585HE gun a guy is doing with nice
    walnut stock. Gun has extra bedding lug and accra-glassed.
    It is an Enfield and has single stack magazine.


    enaf2.jpg



    enaf3.jpg
     

    hubel458

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    Here is picture of 24ga FH in the Mossberg bolt gun. On a
    Mossy 390 frame, .585" heavy barrel, same as 24ga size.
    Chamber is set up 3" with shotgun style forcing cone,
    so it can use 2.5" plastic cases and 2.5" Magtech brass
    cases with slugs or shot and for 3" cases we use 577NE
    3" brass. Really make a hairy 24ga using the 440gr to
    540 gr Minie bullets at 21-2400. If you take 540 Minie bullet
    mould and leave out base pin you'd have a 650gr that
    would do. All these bullets and slugs as well as jacketed and
    turned 577/585 bullets work in 24ga as well as my 585HE.
    And the smaller Minies work in our 12ga sabots. I keep
    saying 58cal is where it is at, and there are more bullet and
    slug choices in the .585 size, easy to find, than any other
    caliber over 458. And Minies are like 40 cents each and
    cheaper if you cast your own.


    mossy24.jpg





    Here is picture .585" barrels from McGowen, with other barrels.
    Most of the McGowens profiled and some straight blanks.
    Others we have are the slow twist and smooth blanks...
    In back some of the cases and die sets.


    allhebbl.jpg



    Here is picture of an Enfield and a BBK in Hogue recoil
    reducing stocks. These stocks are the rubber coated ones with
    the easy to grip, nice pistol grip.Has McGowen 26 inch barrels,
    1 to 20 twist, barrels are heavy profile and taper
    to .980 inch at the muzzle. Guys are doing more on Enfields
    and others through the winter. Ed


    enhobbk.jpg
     

    hubel458

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    Some guys in 12ga like to use the Magtech brass cases
    but the cases being brass the sides are thinner than
    plastic, and that makes loose fit in 12ga chambers.
    And case expand a lot and are harder to resize,
    But I found that .750 hollowbase 10ga slug fits
    those cases and still chambers ok. Not a sloppy fit.


    So If you have a 12ga smooth barrel with full length
    backbore job, of .850" bore or bigger you could use
    the Magtech brass and ,850" size 10ga hollowbase slugs.
    Now these .850" slugs won't go in a 12ga plastic case
    and chamber in regular 12ga chamber.


    Brett in MN used the a BPI AQ slugs in his full length
    backbored 12ga and got fair accuracy as he said the wads
    under slugs expanded a lot for a decent fit.
    The 10ga slug shown in the 2.5 inch Magtech is 800 gr,
    and .850" diameter. These cases will take magnum
    pressure so you can get good speed, for what this short
    case can hold.


    It is too bad they don't make 3" and 3.5" versions.
    These 2.5" cases are easier to find and much less than
    others, so if needing brass ones you can rig up guns
    to work with them. To build a new barreled gun in actual
    12ga size, IE .729" bore, you'd make chamber to
    minimum specs so cases don't over expand.
    In the picture are 2 10ga slugs on right, like in the case,
    and 2 12ga jacketed slugs and one 12ga lead slug left.ED




    backbore.jpg







    Here is the ytube URL again for our guy
    shooting 585HE in his NEF----By mid summer we plan on a
    pickup truck load of more 585HE cases coming in.


    Shooting my .585 Hubel Express - YouTube
     
    Last edited:

    hubel458

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    Here is good simple system with big hollowbase slugs to stop
    the skirts from deforming, I found that dense dow foam works
    good, I was using glue gun but dow foam is easier, Just cut
    plugs out of foam sheet and force into the base. Make a tight
    fit, use spot of glue inside, glue that is for foam....
    Trim off the foam flush..In picture is 10 ga 900gr slug.


    10foam.jpg



    How we get good 24ga plastic seals with protusion on
    top that fits up inside 58cal Minie base, same bore as 24ga
    and our 585HE. I get the 24ga seal by cutting apart the BPI
    24ga Brush wad, getting two seals out of each.Works great
    in plastic case giving a shorter column than other seals and
    wads, so we can get in enough of our 4759 for good speed.
    The 24ga idea is getting nicer all the time with
    the variety of cheap 58cal slugs, and good 3" brass cases,
    drawn cases, we didn't have to wait to get made.
    And all kind of guns we can use, bolt 395 Mossbergs, single
    shots of all kinds, Autos,, pumps. bolt action Savage,
    even 1887 Win and Greener MKIII, bolt action JC Higgins. .


    24gaseal.jpg



    Here is picture Khan auto we setting up 24ga FH, it is 3.5"
    model, has a 12ga barrel to change with. Being 3.5" it
    feeds/ejects through lengthened port 3" brass 24ga cases we
    made from 577NE brass. We rework back of the bolt for
    slightly longer stroke.Ed


    khan24ga.jpg
     

    hubel458

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    Oh, this 24ga FH idea..... even with 3" brass case

    WOULD BE INDIANA LEGAL.. 440-540gr slugs at about any speed you
    want, like 2500.Ed
     

    hubel458

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    I found some 2 3/4 inch 577NE cases that would work for the 24ga FH in our
    3" chamber so that along with 3" NEs, the 2.5" Magtech brass, the 2.5
    plastic gives sources for cases. Our forcing cone is like regular shotgun
    chambers, so variety of cases work.Ed
     

    hubel458

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    Here is picture of 24ga cases, loads; and some slugs and seals.
    Brass cases are 3", plastic cases are 2.5". Brass 3" can be loaded
    to match 577NE power.


    24galoads.jpg



    Here is of 24ga in an 87 Win, just test gun of mine. Uses same barrels
    as our 585HE, This one has slow twist for Minie bullets.Our guys
    have got supply of regular and slow twist barrels.


    87-24ga.jpg



    Here is picture of the first 585HE done and shooting in Australia.
    It is owned by the poster, 'tankhunter' on the AR forums.
    Built by his smith who has a reamer.
    Guys there can get cases from Bertram, and there will soon be three
    reamers there. There is a company there now making 585 barrels,
    Allan and Grant Swan. in Redbank, Queensland.....Ed


    tankhunter.jpg
     

    hubel458

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    Finally got back to forums.Been busy with 24ga FH and 585HE
    and getting 585 cases made, as many as possible...


    We are now working a bit with 24ga FH and here is picture
    of it with our 585HE case. Both use same bullets/slugs, same
    bore barrels. Main use difference, 24ga FH easy setup in break
    actions and 585HE in bolt actions and falling blocks.


    585-24.jpg



    Picture of non-discarding 585/24ga sabot cup I found that holds
    458 bullets and slugs tight. It had hammerhead type slug in it that
    was pulled out and they wouldn't stay in tight. Sabot was a loose fit
    in 20ga, made for 20ga, but small, so I shrunk the bottom rib,
    fits perfect, super tight, in 24ga and 585HE. Fits real tight to give
    good resistance for good ignition.


    458sabot24.jpg



    Here is another 24ga/585 sabot that holds .452" 45cal pistol
    bullets. Made by Hornady for 58cal ML. With 250 gr bullet in 585
    will go about mach 4.


    452sabot24.jpg



    Here is easy way to weight plastic stocks with hollow butts, use rubber
    coated computer mouse balls, weight comes out perfect without being
    too heavy if using that much lead.And coating keeps them quiet, and
    we hold them in with piece dense foam under butt pad....Ed


    mouse.jpg
     

    hubel458

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    They are adding rules for real short cases in rifles for lower Michigan

    shotgun area, like in Indiana, so why not consider powerful shotgun rounds,

    like a 24ga gets the power staying with long brass shotgun case with good

    supply and variety of effective minie bullets as well as jacketed, and sabots

    shown above../Ed.
     

    hubel458

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    First AUS buffalo killed by 585HE. By Tankhunter with his Ruger #1.


    If you use closeup on picture, you see loaded round on the buffs hide


    next to the 585HE Ruger #1.... A nice heavy barreled gun..Ed


    tankbuff.jpg





    I put the 585 in a Savage 112, lots of room lengthwise, figuring out an
    extractor is a problem, but then got a look at the savage 212, the 12 ga
    one with big diameter bolt and locking lugs. Its locking lugs are bigger
    than the lugs in a big PH bolt action. So one day will do one
    on a Savage 212, and adjusting extractor to fit no problem...Ed


    ph212lugs.jpg
     

    hubel458

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    Here is picture of 100 cases loaded with CEB solid nose bullets
    and hollowpoints. This bullet is a turned solid with wide meplat
    or wide hollowpoint. .


    100ceb.jpg



    Here is picture of triball loads that fellows like for deer and hogs,
    and just general tear em up fun, with using BPGS seal to improve
    sealing under what are heavier loads. The balls are .600" and
    315gr. each. The wadcup is a TUPRW123 that Precision sells.


    triball.jpg





    Our 585 caliber is modern bolt action continuance of the 577 Nitro
    Express rimmed case, that many big game hunters like, usually
    set up in double rifles. It has an interesting history, from the old 24ga
    size to 577NE, to 585 Nyati with G&A picture of Ross Seyfreid
    shooting one in a Ruger #1 under recoil knocking his shooting glasses
    off, to the Trex of internet fame knocking guys over with recoil,
    to our 585HE the strongest yet.


    The 577NE is an offshoot of 24 gauge caliber paper cases, only they went
    eventially to brass cases. Back in the 1860-70s, starting first with short
    cases and black powder, cases built like shotgun cases, called the
    577 Snider, then going to coiled brass cases, still with black powder,
    then on to drawn brass cases, called 577 BP Express. then to 3"
    and other longer cases with smokeless. The Snider started out with a bullet
    of .570" diameter and through the progression to the 577NE bullet
    diameter ended up at .585". This general bore diameter of cartridge guns
    and muzzle loaders, it is really interesting on how they developed
    and were used by military and then hunters over the years. The Snider
    was necked down to make the 577-450 , a military round used all
    over the British Empire, by the tens of millions.


    Bases of both 24ga and 577NE are about the same. Now we have made a
    24ga FH, a slight regression to earlier times, by taking 577NE brass, and
    reducing rim diameter to 24ga specs. Two minute job. And
    stamp the caseheads 24 ga.


    For shotgun upgrading in power and range, It is all about increasing
    the power in easy to find brass cases, stronger actions, and finding
    reasonable price rifled barrels. Same barrels we found for 585, work for 24ga.
    The 577NE brass we make 24ga drawn cases from, for example are
    about a third the cost of 600NE brass, or getting turned 24ga cases made.
    We could use 24ga thin cases but they are a pain, expand way too much,
    with slug loads which makes resizing without crumpling cases a problem.


    Info about the power in types of guns normally set up with 24ga FH,
    break actions, bolt shotguns,etc. In thin brass 24ga case, 440gr slug
    goes 1500, with about 2000 ft lbs, that's in a 2.5" Magtech brass case.
    Now using the better, heavier 3" brass we got, we can increase speed
    to 1750 fps increasing energy 50%, going to 2000 fps about doubles
    energy. And going to 2300 which good brass holds ok, in heavy barrel
    gun, gets us near 2 1/2 times the energy. About 37-40,000 psi which the
    actions hold in this smaller diameter case, compared to 12 gauge size.
    So makes relatively smaller bore shotgun, 24ga, with 458WIN power.
    .Perfect with Minie bullets. Perfect for deer and hogs, bear, etc.


    Great for slug hunting in shotgun only areas. We mark barrels 24ga
    and cases 24. A decent case that is complimentary to our 585HE....Ed
     

    hubel458

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    Guys asking about using 585 CEB bullet in our 12ga super
    sabot. Here is picture, We just took off the bottom band and couple
    middle bands on the CEB and it fit perfect in our 12ga sabot,
    which uses .575" slugs. Hollowpoint one pictured 700gr in the
    sabot loaded in brass case. Can be used in plastic case with a
    special made hollowed out long roll crimper.


    cebsabot.jpg



    Getting some more interest in our 585HE.
    An application for our 585 HE is for guys with old military 14.5mm
    PTRDs, to use our case with chamber insert. In many places 14.5
    cases are scarce, real expensive, as well as most 14.5mm cases
    being steel are not the easiest to resize/reload. Our case sizes
    like regular cases and can be easily reloaded many times.


    And a PTRD with almost a 5 foot long barrel could get 650gr
    spitzer bullet to about same speed the 14.5mm gets a 900 gr using
    3 times as much powder. About 3300 fps. Or get a 900gr at 2800.
    Great possibilities for fun shooting. For tactical use in a place
    where it would be useful to reload in the operations field, where
    steel cases are scarce. 100 of our cases do over 2000 reloads.


    585-14,5mm.jpg



    I like Enfields to put our 585HEs in, for reasonable cost guns, the
    actions once sporterized are one of the longest for long cases. .
    Here is inexpensive way to fancy up the Enfield Bolt handle by
    cutting the dogleg part of the old handle off and welding on
    inexpensive contoured handles I found, one of which is like
    Ruger 77 handle, the one on the right . Something even a novice
    like me can do.....


    enhandle.jpg



    A lot of guys are crazy about CEB bullets. Here are light 450gr
    ones in our 24ga FH. That hollowpoint can range in weight 450gr
    to 700gr depending on how much we cut off the back..
    The 24ga FH brass case is nice complement to our 585HE,
    for shotgun only deer hunters that want a .585" caliber,
    and easy to find big bore bullets.... Ed


    24liteceb.jpg
     
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